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Polyelectrolyte Flocculant
Created with Pixso. High-Charge Cationic Polyacrylamide Emulsion for Refinery Oily Sludge Dewatering in Liquid Emulsion Form

High-Charge Cationic Polyacrylamide Emulsion for Refinery Oily Sludge Dewatering in Liquid Emulsion Form

Brand Name: BLUWAT
Model Number: Blufloc Emulsion
MOQ: 1000kgs
Price: negotiable
Delivery Time: 5-10days
Detail Information
Place of Origin:
China
Certification:
ISO9001
Product Name:
Cationic Polyacrylamide Emulsion
Abbreviation:
CPAM Emulsion
Product Category:
Water-Soluble Polymer Flocculant
Chemical Type:
Cationic Polyacrylamide Copolymer
Physical Form:
Liquid Emulsion
Appearance:
Milky White Or Off-White Emulsion
Available Formulations:
Oil-Based Emulsion And Water-Based Emulsion
Molecular Weight:
High
Charge Degree:
Medium To Ultra-High
Main Functions:
Flocculation, Sludge Conditioning, Dewatering And Clarification
Packaging Details:
30kgs, 50kgs, 250kgs, 1250kgs drums
Highlight:

cationic polyacrylamide emulsion refinery sludge

,

polyelectrolyte flocculant oily sludge dewatering

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polyacrylamide emulsion for refinery wastewater

Product Description
Blufloc PAM Emulsion

Cationic PAM Emulsion for Refinery Oily Sludge Dewatering

High-charge liquid polymer grades for consolidating fine solids after effective oil-water destabilization, supporting cleaner separated water, stronger floc, and more reliable mechanical dewatering.

Refinery Oily Sludge Demulsification First High-Charge CPAM Oil Carryover Control

Product at a Glance

  • Product Cationic polyacrylamide emulsion
  • Application Refinery oily sludge conditioning
  • MW High
  • Charge High to ultra
  • Selection Complete-sequence trial
Product Introduction

Polymer Conditioning After Oil-Water Destabilization

Oily sludge can contain emulsified oil, mineral fines, corrosion solids, biological material, and treatment-chemical residues. Polymer alone cannot reliably break a stable emulsion, and direct overdosing can trap oil and water in a difficult gel.

The treatment sequence normally requires upstream demulsification or coagulation, followed by pH control and polymer conditioning. The correct CPAM grade must be evaluated in that complete sequence.

Blufloc CPAM Emulsion

Cationic polyacrylamide emulsion is applied after appropriate oil-water destabilization to consolidate fine solids and improve mechanical dewatering.

Blufloc high-charge grades are screened with the actual demulsifier, coagulant, pH, temperature, mixing, and hydrocarbon conditions.

Application Challenges

Common Refinery Oily Sludge Problems

Oil type, solids composition, temperature, emulsion stability, demulsifier residuals, coagulant dose, pH, and shear can all change polymer demand and phase-separation performance.

01

Stable Oil-Water Interfaces

Persistent emulsions resist simple flocculation and must be destabilized before CPAM can condition the separated solids.

02

Variable Sludge Composition

Changing ratios of hydrocarbons, mineral fines, corrosion products, and biological solids alter charge demand.

03

Chemical Interactions

Demulsifier and coagulant residuals can consume polymer or shift the apparent optimum cationic charge.

04

Sticky Cake and Oil Carryover

Incorrect chemistry, dose, or mixing can create poor cake release, trapped water, or excess oil in the separated phase.

Treatment Mechanism

How the PAM Emulsion Works

After the emulsion is destabilized, cationic PAM neutralizes and bridges dispersed solids and organic-rich particles. The objective is to consolidate the separated phase without re-emulsifying oil or creating excessive viscosity.

Step 01

Destabilize the Emulsion

A suitable demulsifier or coagulation step first weakens the stable oil-water interface and separates the phases.

Step 02

Neutralize and Bridge Solids

Cationic sites adsorb onto dispersed fines and organic-rich particles while high-molecular-weight chains build larger floc.

Step 03

Release Water for Dewatering

Controlled conditioning forms cohesive, drainable solids for the selected centrifuge, press, or thickening equipment.

Sequence matters: Demulsification or coagulation, pH adjustment, polymer addition, and mixing must be controlled in the correct order. Adding polymer too early can trap oil and water or consume polymer before destabilization.
Important: The suggested grades below are starting candidates, not a fixed prescription. Final selection and dosage require representative laboratory testing and a controlled plant trial.
Grade Selection

Recommended Blufloc Screening Grades

Compare candidates with the actual demulsifier and coagulant program, using the same active-polymer basis, pH, temperature, solids, preparation method, chemical order, mixing intensity, and separation time.

Grade Base Molecular Weight Charge Suggested Screening Role
EC 8050 Oil-based High High Baseline screen after effective demulsification.
EC 8060 Oil-based High Very high Candidate for higher organic and fine-solids demand.
EC 8080 Oil-based High Ultra Special option when testing confirms that charge demand remains exceptionally high.
The Blufloc cationic EC and EWC series are classified as high molecular weight, while the anionic EA and EWA grades are classified as very high molecular weight. Exact active content, viscosity, commercial specification limits, shelf life, and preparation instructions should be confirmed using the current grade-specific TDS and order specification.
Product Advantages

Benefits in a Staged Oily-Sludge Program

01

High-Charge Screening Range

Adjacent high-, very-high-, and ultra-charge grades support oily, organic-rich, and fine-solids applications.

02

Fast Staged-System Response

Pumpable liquid polymer supports controlled dosing after the emulsion-breaking and pH-control stages.

03

Improved Solids Capture Potential

Correct conditioning can consolidate separated fines, support clearer water, and improve mechanical dewatering.

04

Complete-Sequence Testing

Grade screening considers the actual demulsifier, coagulant, pH, temperature, chemical order, and realistic shear.

05

Industrial Export Supply

Factory documentation, industrial packaging, and export coordination support refinery treatment programs.

Application Process

Controlled Refinery Oily-Sludge Trial Procedure

Characterize the Sludge

Measure or record free oil, emulsified oil, solids, pH, temperature, hydrocarbon composition, and current treatment chemicals before selecting polymer.

Establish Emulsion Breaking First

Optimize the demulsifier or coagulant step before CPAM screening. Do not use cationic PAM as a substitute for emulsion breaking.

Control pH, Addition, and Mixing

Adjust pH as required by the treatment sequence, then add prepared polymer under controlled mixing that reflects the actual plant.

Evaluate Separation and Dewatering

Assess phase separation, floc strength, water clarity, oil carryover, free-water release, cake behavior, and response on the intended equipment.

Scale Up Stepwise

Maintain chemical order, preparation conditions, realistic shear, temperature, and separation time while increasing trial scale and optimizing total treatment cost.

Product Selection Guidance

Begin with EC 8050 and EC 8060 after the upstream emulsion-breaking step has been optimized.

Include EC 8080 only when controlled tests show a genuinely higher charge demand that is not caused by poor destabilization.

Confirm carrier compatibility, preparation equipment, materials of construction, and the site's hydrocarbon-handling rules.

Compare Active Polymer Mass and Total Operating Cost

Neat-emulsion price per kilogram can be misleading when products differ in active content, preparation efficiency, activation, dose, and equipment throughput.

The evaluation should also include separated-water oil and TSS, cake or underflow quality, machine capacity, operator adjustment, sludge handling, hydrocarbon recovery, and downstream disposal cost.

Performance Evaluation

Operating Indicators to Record

Oil in Separated Water
TSS
Cake or Sludge Solids
Polymer Use
Total Treatment Cost
Troubleshooting

Recheck Destabilization Before Increasing CPAM

Poor separation after polymer addition often indicates that the emulsion was not properly destabilized. Recheck demulsifier selection, dose, pH, temperature, and chemical order before increasing CPAM.

Polymer overdosing can create excessive viscosity or a sticky gel that traps both oil and water, weakens phase separation, and causes poor cake release.

Also inspect feed consistency, polymer activation, dilution water, injection point, mixing intensity, dosing calibration, transfer shear, separation time, and dewatering-machine settings.

Supply Options

Packaging

25 kg Container
200 kg Plastic Drum
1000 kg IBC
Safe Handling

Storage and Handling

  • Keep the original package tightly sealed.
  • Store in a cool, dry, and ventilated area.
  • Protect the emulsion from direct sunlight.
  • Prevent freezing and exposure to excessive heat.
  • Follow the grade-specific TDS and SDS for shelf life, carrier compatibility, handling limits, storage, and transport classification.
  • Follow site hydrocarbon procedures and keep the product away from incompatible materials and ignition risks as specified.
  • Contain and clean spills promptly because wet polymer can make floors extremely slippery.
25+ Years Water-treatment chemical manufacturing experience supported by three modern production plants.
100+ Markets Products supplied to customers in more than 100 countries and regions.
Manufacturer Support

Why Choose Bluwat Chemicals

  • More than 25 years of water-treatment chemical manufacturing experience supported by three modern production plants.
  • More than 800,000 tons delivered and exports to over 100 countries and regions, according to the company website.
  • Factory-direct coordination for grade selection, batch documentation, packaging, and export logistics.
  • Laboratory screening support using representative customer water or oily-sludge samples.
  • Recommendations based on the actual demulsifier, coagulant, pH, temperature, oil content, solids, chemical order, shear, dewatering response, and total operating-cost objective.
  • TDS, SDS, COA, and applicable certification documents available for the selected grade and destination market.
Technical Service

Quality Control and Technical Support

01

Specification Confirmation

Confirm the required commercial grade specification and order documentation before production and shipment.

02

Complete-Sequence Screening

Shortlist products using actual sludge under realistic demulsifier, coagulant, pH, temperature, oil, solids, water chemistry, chemical order, and shear conditions.

03

Preparation Recommendation

Provide make-down, dilution, activation, dosing, injection, and scale-up guidance for the selected grade.

04

Plant-Trial Review

Review trial data and adjust charge level, dose, addition point, mixing, transfer, separation time, or machine settings.

Frequently Asked Questions

Refinery Oily Sludge PAM Emulsion FAQ

Can CPAM emulsion replace a refinery demulsifier?

Generally no. CPAM conditions solids after destabilization; a stable oil-water emulsion often needs a dedicated demulsifier or coagulation step first.

Why is chemical sequence important?

Adding polymer too early can trap oil and water, consume polymer before the emulsion is destabilized, or create an excessively viscous and difficult-to-dewater phase.

Can oily sludge be tested in a normal jar test?

Yes, but the test should reproduce the real temperature, chemical order, mixing intensity, separation time, sludge concentration, and dewatering objective as closely as practical.

What safety documents are needed?

Use the current grade-specific SDS and TDS, follow the refinery's hydrocarbon-handling procedures, and confirm carrier compatibility, storage, transport, and materials of construction before use.

Refinery Oily Sludge Polymer Screening and Trial Support

For refinery and oily-sludge conditioning, Bluwat can screen adjacent PAM emulsion grades with the actual demulsifier and coagulant program, review preparation and dosing conditions, and help define a controlled plant trial using separated-water oil, TSS, cake or sludge solids, polymer use, dewatering response, and total treatment cost as agreed performance indicators.